Located in Gazipur about 30 km from the capital city, Sepal Group operates from an excellent self-owned property with over 300,000 square feet compound.
With a dedicated design developed for a compliant garment manufacturing factory, the 10-storied modern building features the most advanced technologies for safety and specific operation. It includes approximately 25,000 square feet of production area per floor with adequate workspace, natural lighting, and extensive ventilation.
Special Highlights
* 4 Spacious Stairways with fire-resistant doors
* Cargo Elevators
* Wide driveway with basement parking
* Dedicated loading/off-loading deck
* Power Generation Unit
* Water Treatment Plant
* Itemized Stores for Fabric, Accessories, Finished Goods and Sub-store
* Secured C-TPAT Area
Fire Safety
Under the watchful eye of a Senior Fire Code Official from the United States, Mr. Donal Ayscue, Sepal Group set a new standard for fire safety in Bangladesh’s garment industry by constructing a new building that was conceived with the preservation of human life as the top priority. An Electrical Safety Audit (ESA) for the building was performed by Emkay Enterprises Ltd. – a leading and reliable energy consultant in the region.
- Wiring – Fire-rated wires, connectors, and fuse boxes with conduit and covers.
- Over 80 Fire Doors – 2 hours Fire rated by ITS are installed in all exits to stairs and high-hazard areas.
- Encapsulated Stairwells – All walls, floors, landings, and stairs are 4-hour fire-rated Encapsulated High Hazard Areas – isolated from the rest of the factory with 2-hour rated fire doors and an isolated Fire Control room.
- Sprinklers – Wet Sprinklers are set every 15 feet in high-hazard areas, top and bottom of stairwells; whereas Dry Sprinklers are installed in the electrical and chemical rooms.
- 400 Interconnected Fire Alarms – individual alarms connected to the fire control room.
- Exit Signs – All stairwells, storage, and aisles have self-illuminating directional signs both in English and Bengali in case of a power outage.
- Fire Command Center – A highly advanced control room equipped with tools as required by law and more.
- Aisles – wide aisles of 42” with all main aisles of 44” (Bangladesh Govt. requires 36”).
- Chemical Material Safety – A dedicated chemical storage area outside the building where all detailed log measures and methods are maintained for safety records.
Research & Development
Translating the constant Innovations in fashion trends, for maintaining the competitive edge, our specialists undertake the critical role of R&D activities, which forms an integral part of our organization. Apart from snowballing Productivity and cost efficiency techniques, our experts develop solutions and resolve any technical hitches that may arise in the course of our garment processing workflow.
Our Washing Professionals, analyze, create and craft diverse washing techniques catering to Client’s novel requirements. Constant research is done to overcome all problems pertaining to environmental pollution.
Washing Plant
A well-equipped Washing Plant, capable of handling all types of washing methods and treatments; we have an in-house water purification and treatment plant to ensure the finest quality washing solutions to our clients. Our skilled wash technicians excel in washing all kinds of fabric and specialize in treating the garments to get the right effect. With 70 high-capacity washing machines and dryers, the major features of Sepal Washing Ltd. are for both Wet and Dry processes.
Wet Process:
* Silicon Wash
* Enzyme Wash
* Stone Wash
* Bleaching
* Vintage Effect
* Acid Wash
Dry Process:
* Silicon Wash
* Rip & Destroy Effect
* Crinkle & Wrinkle Effect
* 3D Effect
* Whiskering
Dyeing:
* Over Dyeing
* Pigment Dyeing
* Tie-Dyeing
* Tinting
Quality Control
Our customers are all professional buyers from prestigious and large wholesale or retail organizations, and we ensure their satisfaction by providing:
* Right Product
* Right Quality
* Right Time
At Sepal Group, extensive quality control is maintained by our experienced QC Team, who ensure the leadership of management and careful inspection of merchandise on the 2 essential aspects of Design and Manufacturing
Our Washing Professionals, analyze, create and craft diverse washing techniques catering to Client’s novel requirements. Constant research is done to overcome all problems pertaining to environmental pollution.
Satisfactory quality is ensured through:
- Knowing the customers’ needs
- Designing to meet them
- Faultless construction
- Certified performance and safety
- Clear instruction manuals
- Suitable packing and secured storage
- Prompt delivery
- Feedback of field experience